Image
  1. Home
  2. Industry
  3. Ensuring the efficiency of boiler plants

Emission analyzers testo 340 and testo 350

Boiler plants

Control emissions. Optimise boiler settings.

Reliable testing of burners and boilers


Whether as water tube boilers, shell boilers, for thermal output air cleaning or for marine boiler systems: anyone who installs a boiler nowadays can resort to technologies which consume far less energy and pollute the environment less than was the case 15 years ago. Nevertheless, the combustion technology on industrial burners with a service life of 30 to 40 years has to be updated two to three times on average. Because the statutory emissions limit values are getting more and more strict, especially for NOx. For this reason, emissions values are determined on boilers and burners during commissioning, maintenance and for high-precision emissions measurements (e.g. as preparation for an official measurement).

The cost-effectiveness of the system and the setting of the burner can be clearly assessed on this basis. In addition, it is ensured that the system complies with the legally established maximum values for flue gas loss and emissions.

Ensuring the efficiency of boiler plants

When analyzing the burner’s behaviour, the focus of attention is often on fuel supply, atomization, control behaviour and emissions values.

But experienced service technicians know:

  • For a wide control range, stable combustion and best emission values, the optimal supply of air is crucial.

  • Therefore, it must be ensured that fans, air ducts and controls are coordinated with each other.

So for every combustion process there is an optimal ratio of fuel and air supply. In this area, the combustion plant operates with a stable flame, the best efficiency and the lowest emissions. The challenge for the service technician is to determine the optimum air ratio and adjust the system accordingly.

How the changes to the fuel-air mixture can be optimally adjusted in detail varies depending on the boiler manufacturer, fuel type and control scheme. Some burners control the amount of air introduced into the boiler, others the amount of fuel and still others allow both parameters to be set. In any case, it is important to know the exact amount of oxygen in the process for safe and economical operation.

Image

Expert knowledge in a nutshell.
Fast. Simple. Compact.

We know: as a service technician, time is your most precious commodity. That's why we've summarized everything for you in a compact way. Unlock fast, actionable insights with our "Knowledge to go" document—concise, practical, and ready to use anytime, anywhere.

At Testo, we’re here for you

Do you have any questions about applications, configuration or support? At Testo, we’re happy to help.

Contact Testo
Contact
GYMA Instruments Corporation
457-R Boni Avenue, New Zaniga
1550Mandaluyong City
Philippines
+63 2 8470 8068
Contact
Keystone Instruments
2130 Leveriza Street
1300Pasay City
Philippines
+63 2 8831 5056+63 2 8831 4013

© 2026