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Sensors: how they work

Temperature sensors

The choice of the right sensor determines the accuracy of the measurement result. However, there is no sensor that can do everything equally well:

  • A large measuring range generally means limited accuracy.

  • Particularly fast probes are usually not suitable for robust everyday measurements.

  • The design determines which probe is optimally suited for which measurement task.

Thermocouple sensors

Thermocouple sensor
  • Electrical voltage at measuring point / reference junction.

  • Measured value at reference junction is converted to 0 °C.

  • Sufficient equalisation time must be taken into account.

  • Operating principle: Seebeck effect – two different metals generate a temperature-dependent voltage.

  • Very large measuring range: −270 °C to over +1,370 °C.

  • Common types: Type K (NiCr-Ni), Type T (Cu-CuNi), Type J (Fe-CuNi).

Platinum resistance sensors

Platinum resistance sensor
  • Measuring principle: positive temperature coefficient effect of metals.

  • Relationship: temperature and electrical resistance.

  • Reference value at 0 °C: Pt100 = 100 Ω, Pt1000 = 1,000 Ω (wound platinum wire); measuring range −200 °C to +850 °C in each case.

  • Pt1000 less susceptible to interference with long lead wires.

  • High accuracy and long-term stability.

Thermistor sensors

Thermistor sensor
  • Temperature sensors based on mixed oxide ceramics.

  • Negative temperature coefficient: NTC.

  • Without reference junction compensation – ideal for refrigeration and freezer rooms.

  • Resistance decreases non-linearly as temperature rises – very high sensitivity.

  • Typical measuring range: −10 °C to +300 °C.

  • Cost-effective and compact, but with a limited measuring range.

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